Fully automatic lost foam equipment production line
Fully automatic lost foam equipment production line, black area production line mainly includes molding equipment, operating equipment, casting equipment, sand treatment system, dust and smoke removal system, and electrical control system.
Lost foam casting equipment-Pulse cleaning bag dust collector
The gas box pulse bag dust collector is an efficient dust collector in the production line of lost foam equipment. It combines the advantages of various dust collectors such as back blowing dust cleaning and spray pulse dust cleaning, overcoming the shortcomings of back blowing dust cleaning.
lost foam casting equipment - exhaust gas treatment device
The exhaust gas emitted by the lost foam process，undergoes porous activated carbon adsorption performance and high-temperature desorptionperformance of activated carbon，The desorbed organic matter undergoes catalytic combustion at 300-400°C，to complete the treatment of lost foam exhaust gas.
Lost foam casting production line -automatic operation
The production line is equipped with a high-precision intelligent control system, which can monitor the parameters of each link in real time.
Lost foam casting equipment - vibration table
Lost foam casting equipment - vibration table, for vibrating and compacting the molding sand around the yellow mold during sand burial molding.
Lost foam casting equipment-Rain sander
The rain shower sand feeder is a sand feeder used in the molding station of the lost foam production line，Equipped with evenly distributed sand drop holes，the sand can fall into the sand box evenly, with good dispersing effect,And low impact on the yellow model
Lost foam casting equipment-Hydraulic automatic box turning machine
Hydraulic box turning machine is used in automatic lost foam casting equipment production line.with automatic box tilting, complete sand, sand box return, etc.,fast box tilting frequency, high degree of automation.
Lost foam casting equipment - Sand box tranfer car
Lost foam equipment production line - sand box tranfer car, control of production line operation program, automatic completion of work, automatic stop after positioning, sand box leaving the transfer vehicle and entering the corresponding operation line.
lost foam casting equipment -Hydraulic forming machine
Hydraulic forming machine using PLC programmablecontrollerand touch sereen control, a molding process is automatically completed,The digital encoder is used to control the size of the mold,the mold deviation is small, the white mold is smooth,and the last process is guaranteed.
Lost foam casting equipment - molding machine
The molding machine mainly fills the pre-foamed EPS or copolymer beads into the mold, and makes the required foam mold through steam heating, pressurization, molding, decompression, water-cooled shaping demoulding and other processes. The specifications can be adjusted according to the size of the mold.
Lost foam casting equipment -sand box with robot welding in production
Lost foam casting equipment - sand box, robot welding is the use of robots instead of manual welding operations, with high welding stability, good quality, high labour productivity, improve working conditions.
The vibration effect of the three-dimensional compaction table
This is the 3D vibration compaction table we customized for clients, achieving rapid model filling within 1 minute. The reverse filling height reaches 100mm. With a 15-degree blind hole climbing angle and 500mm lateral filling length in blind holes, it ensures uniform filling throughout the model without pre-embedding requirements. In lost foam casting processes, vibration compaction proves crucial, yet many foundries neglect the contact area between the compaction table surface and sand box, as well as the flatness of sand box bottoms.
Lost Foam Equipment Production Line Remote Commissioning Protocol
Electrical engineers at Hebei Guoning Company, leveraging their expertise in electrical engineering and advanced remote collaboration framework, have successfully commissioned the operational systems for the lost foam casting equipment production line project.
Lost foam casting equipment -Water ring sand temperature cooler
The water ring sand temperature cooler is a cooling device for the treatment of lost foam sand, which cools the hot reclaimed sand to a certain temperature. The cooling time is automatically controlled by PLC to ensure that the sand temperature of the sand outlet meets the requirements of use.
Lost Foam Casting Equipment – Water-ring type sand temperature cooler Maintenance and Servicing
Before starting the equipment, check whether the sand discharge device shows signs of jamming. Inspect cylinder installation points for looseness. During operation, if sudden power failure or equipment malfunction prevents the closure of discharge ports, manually close all sand outlets immediately to prevent sand accumulation below the equipment, which could damage the transmission systems of other devices. Regularly inspect the cooling system for water or sand leakage. If issues are detected, shut down the equipment promptly for repairs, replacing water cooling pipes or implementing emergency measures.
Maintenance and Care Guidelines forLost Foam Casting Equipment – Hydraulic box-turning Machine
After each production shift, inspect the hydraulic system for leaks and address any detected issues immediately. Ensure the equipment is reset to its default position and power off the control cabinet at the end of each workday. Check and tighten bolts on the tilting mechanism bearing housings weekly to prevent positional deviation during operation. In case of sudden power outage, disconnect the control cabinet power supply. The hydraulic system will lock the hydraulic cylinders in their original position. After power is restored, turn on the control cabinet, switch to debugging mode to reset the equipment, then return to automatic mode for normal operation.
Maintenance and Care Guidelines for screening conveyors
Regularly clean up the residues on the surface of the screen plate. Special attention should be paid to checking whether the eccentric block on the flywheel is securely fixed. If it is not firmly fixed, the eccentric block may separate from the flywheel during screening operation, resulting in safety accidents.
Maintenance and Care Guidelines for Sand box ferry
Hello everyone, today I will explain the maintenance of the Sand box ferry: Remove obstacles that hinder the normal operation of the equipment. Check the fasteners at key parts of the equipment weekly; if any are loose, they must be tightened properly. Check the cable weekly for signs of damage, breakage, etc.; if damaged, replace it in a timely manner. Check the driving and driven wheels weekly. Their bearings should be regularly oiled and lubricated, and cleaned at least once a year.
Maintenance and Care Guidelines for Plate Chain Elevator
Hello everyone, today I will explain the maintenance of the plate chain elevator. During the operation of the plate chain elevator, all inspection openings must be closed. In case of failure, it must be stopped immediately. During the operation of the elevator, observe its running status and check all connecting bolts. If any loosening is found, tighten them in time. However, it is strictly forbidden to clean or repair its moving parts while the elevator is in operation. Check the working condition of the hoppers and chains, and replace them in time if they are damaged. In addition to daily maintenance and parts replacement, the elevator shall be inspected once every six months to eliminate all potential hazards.
Maintenance and Care Guidelines for plough type unloader
Hello everyone, today I will explain the maintenance of the plough type unloader. Clean the work site at the end of each shift to keep the equipment clean; no tools or debris should be left on the equipment. Frequently check the movement status of the mechanism to ensure no seizing or failure to operate.
Vibration Compaction Table Control Cabinet: The Precise Controller of Molding Sand Compaction
Uncompacted molding sand? Unfilled mold cavities? The Vibratory Table Control Cabinet is here to solve it! Variable frequency control + digital input, offering precision far superior to manual knobs! Vibration frequency and duration are fully managed by the PLC. Process parameters for different castings can be stored in the program and selected directly when needed—simple operation for ultimate convenience. It drives the ramming table to vibrate, compacting the molding sand thoroughly, enhancing the static friction between sand grains, perfectly filling mold cavities without damaging the model—efficient and reliable. More than just vibratory compaction! It also controls airbag lifting and lowering, sand box clamping and releasing, and even manages the sand-feeding function, enabling integrated operation control for automated quantitative sand feeding and ramming in one seamless process. Safety is a top priority! Through detection of lifting and lowering switches and interlocking with the sand frame operation PLC program, the production line automatically stops pushing frames during ramming, preventing accidents and ensuring safety. With it controlling the vibratory compaction of molding sand, operation is simple and safe, while casting quality becomes more consistent!
Bottom Hydraulic Turnover Machine : The Efficiency Accelerator for Casting Lines
Still troubled by slow box turnover and incomplete sand dropping in the casting line?This bottom hydraulic turnover machine specifically treats all kinds of efficiency bottlenecks!
This production line turnover 40 boxes per hour!
Turning body + stable machine base, matched with precision hydraulic cylinders.Bottom-holding clamping design, grips firmly, tilts stably, It can realize stable box turning for all 4-8-ton sand boxes.
When the sand box is in place, the proximity switch triggers with one click.Clamping cylinder locks, tilts 120° for precise sand dropping.After the sand is completely drained, it automatically resets and releases the box, seamlessly connecting to the next process
The cylinder is equipped with a hydraulic lock, no panic even in case of sudden power failure.Can stop and start at any time, safety factor fully maximized.Automated operation, improves efficiency and reduces labor.Hydraulic drive is ultra-stable, maintenance and operation are ultra-simple
To speed up the casting line, rely on it!
Considering adopting lost foam casting?
And want to reduce investment? Take a look at this customer site in Cangzhou of ours—it serves as a good reference for you all! This is the 3D drawing. This is a semi-automatic production line where the pouring area and moulding area are separated. The semi-automatic production line does not require rails, but it needs an overhead crane to hoist sand boxes for box turning and casting. The size of the sand box is 1.5m * 1m * 1.2m, with 6 boxes cast per hour and a sand processing capacity of 20 tons per hour. The main forms of the sand processing system are water cooling and air cooling, equipped with an air-cooled vibrating screen and a water-cooled sand dropper. Designs vary based on different requirements. If your foundry has needs for lost foam casting, please feel free to contact us at any time!
Efficiency King for Sand Adding In Coated Sand Molding! The Rain-type Sand Feeder ls incredibly Powerful
Facing and adding troubles at the molding station? It solves them ease! Thanks to its evenly distributed sand-dropping holes,sand particles fall into the sand as precisely as rain, filling every corner. What’s more,it reduces impact on the mold to keep it from damage.
This rain-type sand feeder is simple to operate, coming with pneumatic opening/closing and a timed sand adding function—greatly cutting down workers' labor intensity.
It sand dropping plate, made of high-quality punched steel plate , is super durable. Driven by a cylinder and equipped with a bearing guiding device, it operates stably with an extremely low failure rate—so low that it barely needs maintenance.
All dust generated during sand adding is sucked away by the dust removal pipeline, significantly improving the workshop environment!
Maintenance and Care Guidelines for hydraulic box pusher
Advantages and features of automatic gluing machine:
1.Combined application of cold and hot adhesives: Cold adhesive can be smoothed out, while hot adhesive enables quick shaping. It combines the advantages of both to meet bonding needs.
2.Machine gluing ensures efficiency and quality, with one machine being equivalent to 5-6 workers.
3.Simple programming with handle operation, no computer required. It can be taught and learned within half an hour, making it easy to get started.
Maintenance and Care Guidelines for rain shower sand feeder
Today, I will give a popular science briefing on the maintenance and upkeep of the rain shower sand feeder.
1.After the equipment has been in operation for one week, check all bolt fasteners. If any loosening is found, tighten them promptly.
2.At the end of each shift, clean the work site to keep the equipment clean. Do not leave tools or debris on the equipment.
3.During the daily shift handover, check whether the sand dropping holes are unobstructed. If any blockage occurs, shut down the equipment for cleaning.
Maintenance and Care Guidelines for hydraulic box pusher
Today, I will give a popular science briefing on the maintenance and upkeep of the hydraulic box pusher
1. Regularly check the proximity switches and detection blocks for any looseness to prevent errors during operation.
2. Inspect all bolts for looseness to avoid the pusher deviating from its path while in operation.
3. Do not allow other objects to collide with the cylinder block or the sliding parts of the piston rod, as this may cause poor movement and subsequent damage to the seals.
4. Ensure proper daily maintenance of the oil cylinders.
Messy castings and steel shots after shakeout—how to separate them quickly?
The side vibration casting conveyor has the solution!
Automatic separation during vibration conveying! Molding sand falls directly into the sand receiving hopper through the sieve holes and enters the sand cooling system immediately; castings remain on the thickened sieve plate and are accurately conveyed to one side for transfer—separation and conveying completed in one step.
Strong power ensures high efficiency! The equipment structure is integrally cut from a single plate, equipped with dual vibration motors delivering 40KN exciting force + 3KW power, paired with 12 vibration springs—even 200Kg castings can be stably conveyed.
Extremely easy to operate! The full-automatic mode can interlock with the entire sand processing line, requiring no manual monitoring; in manual mode, just press a start-stop button—even novices can master it.
Troubled by difficult separation of castings and steel shots or slow conveying? Choose it—save worry and achieve high efficiency!
Trouble lifting small materials vertically? Chain Bucket Elevator has the solution—reliable and trustworthy!
It is specialized in handling non-abrasive and semi-abrasive materials. The chain boasts high temperature resistance and strength, excellent yield strength, and good elastic deformation, ensuring stable performance even in high-temperature environments.
With a lifting capacity of 20m³/h, it offers a power range of 3-11KW for customized selection. Equipped with reinforced steel structure welding and Guomao reducer, it is exceptionally durable and robust.
Featuring a compact structure and small size, it is the perfect choice for small material lifting!