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Sand box

 The sand box used in lost foam casting is welded with steel plates and channel steel as a whole, with a reasonable structure. The internal air chambers of the box are distributed at the bottom and four corners of the box, which can achieve the most reasonable negative pressure field when the casting is vacuumed in the sand box, making the poured full box casting well formed and avoiding defects.

    Vacuum Mold Box for High-Precision Casting — Guoning

    The Sand Box for Lost Foam Casting is a critical component in the lost foam casting process, designed to hold dry sand and create a stable negative pressure field during vacuum casting.

    A well-designed sand box directly affects casting quality, surface finish, and defect control. Guoning provides high-strength, precision-engineered sand boxes to ensure stable vacuum conditions and consistent casting results.

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    Equipment technical parameters

       ①Inner net size: 3200×2500×2000mm;
       ②Screen: 60 mesh stainless steel, (304 stainless steel) screen;
       ③The side plate is made of 6mm steel plate, and the bottom plate is made of 10mm steel plate. The overall bending and welding are formed, and the external frame is reinforced with square tubes;
       ④The top shaft with adjustable sand box length at both ends of the box
       ⑤The walking wheel is quenched with 45 # steel, with a diameter of 130mm * 4 wheels.

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    Product structure

    The Sand Box for Lost Foam Casting is mainly composed of the sand box body, flange, lifting eye, negative pressure port, top shaft, walking wheel, back blowing device, etc.
    The two top axles are adjustable, and the sand box wheel must ensure that all four wheels are on the ground. The distance between the wheels and the parallelism of the wheels must be strictly controlled to not exceed ± 1mm to prevent the three wheels from landing and increase the pushing resistance. Ensure the flatness of the sand box bottom plate.
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    Main functions and advantages

    ①The internal air chamber of the box is divided into two groups of areas, located at the bottom of the box and around the box, with reasonable distribution to ensure a reasonable negative pressure field is achieved inside the box during pouring and vacuum pumping, ensuring good casting molding and avoiding defects. At the same time, the internal air duct structure also plays a role in strengthening the strength of the box. There are no air chambers at the corners of the bent sand box, but the air chambers on the box are wider than those on ordinary sand boxes.
    ②Double sided welding is used between the boards of the sand box body, with tight welds to ensure the airtightness of the air chamber.
    ③The walking wheel is quenched with 45 # steel.
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    Key Features

    Optimized Negative Pressure Distribution

    The internal air chambers are strategically arranged at the bottom and four corners of the box, ensuring:

    • Uniform vacuum field
    • Stable sand compaction
    • Improved metal filling performance

    Heavy-Duty Welded Structure

    The sand box is manufactured using:

    • Steel plates
    • Channel steel reinforcement

    This ensures high structural strength and long service life.

    Enhanced Casting Quality

    The optimized vacuum system helps:

    • Reduce casting defects
    • Improve surface finish
    • Ensure full mold filling

    Adjustable Structural Design

    Equipped with an adjustable top shaft, allowing flexibility in sand box length adaptation.

    Mobility & Handling

    • Equipped with heavy-duty wheels
    • Easy movement within production lines


    Structural Design Details

    Air Chamber System

    The sand box features an advanced air chamber layout:

    • Bottom distribution
    • Four-corner distribution

    This design ensures uniform vacuum suction, which is critical for high-quality lost foam casting.

    Screen System

    • Made of 304 stainless steel mesh (60 mesh)
    • Provides effective sand support and airflow balance

    Reinforced Frame

    • External square tube reinforcement
    • Improves overall rigidity and deformation resistance


    Performance Advantages

    Using the Sand Box for Lost Foam Casting provides:

    • Stable and uniform vacuum field
    • Improved casting integrity
    • Reduced porosity and defects
    • High structural durability
    • Long operational lifespan
    • Better process consistency

    This makes it a key component for achieving high-quality casting results.


    Applications

    This sand box is widely used in:

    • Lost foam casting production lines
    • Automotive casting
    • Machinery casting
    • Pump and valve casting
    • Industrial foundries

    Especially suitable for large and complex castings requiring high precision.


    Integration in Lost Foam Casting Line

    The sand box works as a core unit in the casting process and is used together with:

    • Vibration tables (sand compaction)
    • Vacuum negative pressure systems
    • Sand filling systems
    • Pouring systems
    • Sand treatment systems

    Guoning provides complete mold handling systems and turnkey lost foam casting solutions.


    Why Choose Guoning

    Guoning specializes in lost foam casting equipment manufacturing, offering:

    • Custom sand box design based on casting size
    • High-strength structural engineering
    • Optimized vacuum system compatibility
    • Full production line integration
    • Technical support and installation guidance

    Our goal is to help customers achieve stable production, reduced defects, and improved casting quality.


    Conclusion

    The Sand Box for Lost Foam Casting is one of the most critical components in achieving high-quality casting results. With optimized vacuum distribution, durable construction, and flexible design, it ensures reliable performance in demanding foundry environments.