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Water ring sand temperature cooler

The sand temperature regulator is a cooling equipment for lost foam sand treatment, which cools the hot recycled sand to a certain temperature. Automatically adjust the cooling time through PLC to ensure that the sand temperature at the sand outlet meets the usage requirements.

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    Main technical parameters

    • Size: φ2000/φ2500/φ2900×8900;
    • Material: 6mm steel plate welded to 10mm steel plate (Q235);
    • Cooling pipe: φ 48 × 3mm in sand in water form;
    • Sand removal device cylinder model: SC-125 × 50-S;
    • Inlet and outlet: DN100;
    • Temperature measuring device: thermocouple PT100 * 1;
    • Water temperature requirement: ≤ 27 ℃;
    • Effective cooling contact area of a single unit: 220/300/400 ㎡.
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    Product structure

    • Sand temperature regulator upper bucket;
    • Cooling unit;
    • Sand storage unit;
    • Lower cone bucket;
    • Waterway accessories;
    • Sand removal device.

    Main functions and advantages

    Function: Cooling and sand storage. The sand drop device adopts a plug-in method, and the switch of the sand drop device is automatically controlled through PLC and temperature detection device. The sand drop device can only be opened after meeting the sand temperature requirements, ensuring that the molding sand meets the usage temperature. And it can be linked and controlled with the front and rear equipment to ensure the sand temperature of the production line and the normal application of other equipment.

    Energy saving: This equipment does not require power and uses cooling water equipped on the production line. The molding sand wriggles downwards by gravity, achieving the goal of controlling the sand temperature by controlling the falling process.

    No noise: As the equipment does not require power, the molding sand wriggles downwards, so there is basically no noise during use.

    Low one-time investment in equipment: The sand temperature regulator is compatible with sand storage and cooling functions, and the cooling process can store a certain amount of molding sand, providing support for the operation of the production line.

    Node temperature control, effective detection and control of sand temperature: The equipment controls the sand outlet through the sand temperature detection device. Only when the molding sand meets the usage requirements can the plug-in board be opened and the molding sand be transported, effectively ensuring the temperature of the molding sand.

    The equipment has no vibration, a solid structure, and stable operation, greatly reducing the failure rate of the equipment. The sand temperature regulator uses closely arranged seamless steel pipes to achieve sand heat exchange, with a large contact area and high cooling efficiency.

    Our Advantage

    Our sand cooling machine a type of lost foam casting equipment, is specially designed for high-efficiency sand cooling, continuous operation, and long-term reliability in industrial foundry environments.

    • Stable Temperature Control
      Water ring circulation ensures uniform sand cooling, effectively preventing temperature fluctuation and improving molding quality.

    • Efficient Heat Exchange
      Optimized water–sand contact design delivers fast heat dissipation with low energy consumption.

    • Reliable & Continuous Operation
      Designed for long-term, high-load foundry environments with stable performance and minimal downtime.

    • Flexible System Integration
      Easy to integrate into existing sand preparation lines or complete foundry production systems.

    • Low Maintenance Design
      Simple structure, corrosion-resistant components, and reduced maintenance cost over the equipment lifecycle.

     

    Application in Lost Foam Casting Production Lines

    This sand cooling machine is widely used in:

    • Lost foam casting sand recycling systems

    • Sand circulation and cooling units

    • Mold filling and compaction processes

    • Continuous production workshops

    It effectively reduces reclaimed sand temperature and stabilizes sand performance before reuse.


    Working Principle

    The sand cooling machine adopts a rotary drum cooling structure combined with air cooling and material lifting mechanisms.

    During operation:

    • High-temperature reclaimed sand enters the cooling drum

    • The drum rotates continuously to ensure uniform mixing

    • Internal lifting plates improve heat exchange efficiency

    • Cooling air flows through the sand layer

    • Cooled sand is discharged for further screening and reuse

    This design ensures stable cooling performance and uniform temperature reduction.

     

    Integrated System Compatibility

    The sand cooling machine can be seamlessly integrated with:

    • Vibrating sand screening machines

    • Dust collection systems

    • Sand storage hoppers

    • Conveying and lifting equipment

    • Centralized control systems

    It supports full-line automation and intelligent sand management.

     

    Manufacturing Quality and Testing

    Each sand cooling machine is manufactured and tested according to strict quality standards:

    • Precision machining of key components

    • Dynamic balance testing of rotating parts

    • Load operation testing before delivery

    • Electrical and safety inspection

    All equipment is inspected under simulated working conditions.


    Why Choose Our Sand Cooling Machine

    Choosing the right sand cooling equipment directly affects production stability and sand recycling efficiency.

    Our advantages include:

    • Specialized design for lost foam casting applications

    • Proven performance in multiple international projects

    • Strong engineering customization capability

    • Reliable after-sales and spare parts support

    • Long-term technical cooperation commitment

    We focus on delivering stable and cost-effective cooling systems rather than standard generic machines.


    Installation and Technical Support

    We provide complete installation and commissioning services, including:

    • Layout guidance and foundation drawings

    • On-site installation supervision

    • Commissioning and parameter optimization

    • Operator training

    • Preventive maintenance planning

    Our technical team ensures rapid stabilization after equipment startup.


    Request a Customized Quotation

    If you are planning to build or upgrade a lost foam casting sand recycling system, our engineering team is ready to provide professional equipment selection and technical proposals.

    Contact Guoning today to receive a customized quotation and technical solution for your sand cooling machine.