Key points of comprehensive design for disappearing mold
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Main functions and advantages
1, Casting Hole
In other types of casting methods, casting holes can be obtained through sand cores or by machining (e.g. drilling). For each casting, whether the casting hole has its corresponding characteristics, but in general, the casting hole reduces the cost of subsequent machining. Through special mold design such as the use of pins. The mandrel or other mechanism can make the casting hole directly on the mold.
2, Reduce The Processing Allowance
The correct EPC mold design can reduce the weight of the casting by reducing the inclination of the die and the machining allowance. This flexible design is not possible in many other casting methods. It is one of the biggest advantages of the EPC process.
3. Eliminate Complex And Expensive Cores
EPC process eliminates the indispensable sand core in ordinary sand casting. The fixed and movable movable blocks in the EPC mold form a similar shape to the sand core in the foam model, that is, the shape in the casting.
Equipment performance and characteristics
Introducing our revolutionary lost foam mold design, which offers a comprehensive solution for casting holes, reducing machining allowance, and eliminating the need for complex and expensive sand cores. Our advanced mold design is aimed at reducing costs and improving efficiency in the casting process.
One of the key points of our comprehensive lost foam mold design is the ability to easily create casting holes directly on the mold. In other casting methods, casting holes are typically obtained through sand cores or machining. However, our innovative mold design utilizes special mechanisms such as pins and mandrels to create casting holes directly on the mold. This not only reduces the need for subsequent machining but also helps in reducing overall costs.
Furthermore, our EPC mold design can greatly reduce the machining allowance required for castings. By minimizing die tilt and machining allowance, our mold design offers a flexible and efficient solution that is unmatched by many other casting methods. This results in significant cost savings and improved accuracy in the final product.
Perhaps one of the most significant advantages of our lost foam mold design is the elimination of the need for complex and expensive sand cores. In traditional sand casting, sand cores are essential for creating intricate shapes and cavities in the casting. However, our innovative EPC process eliminates the need for sand cores altogether. The fixed and movable blocks in our EPC mold form a shape similar to the sand core in the foam model, resulting in a seamless and cost-effective solution for creating complex castings.
In conclusion, our comprehensive lost foam mold design offers a range of benefits that are not typically found in other casting methods. From the ability to create casting holes directly on the mold to the reduction of machining allowance and the elimination of complex sand cores, our mold design is a game-changer for the casting industry. With a focus on reducing costs, improving efficiency, and enhancing the overall quality of castings, our EPC mold design sets a new standard for mold design in the casting industry. Experience the difference with our innovative lost foam mold design and take your casting process to the next level.